Wheel support bearing assembly

ABSTRACT

A wheel support bearing assembly includes inner and outer members ( 1  and  2 ) and at least one row of rolling elements ( 3 ) operatively interposed between the inner and outer members ( 1  and  2 ) and an annular sealing device ( 5 ) sealing an open end of an annular space defined between the inner and outer members ( 1  and  2 ). The sealing device ( 5 ) includes first and second annular sealing plates ( 11  and  12 ) fitted to different members out of the inner and outer members ( 1  and  2 ). Each of the first and second sealing plates ( 11  and  12 ) includes a generally cylindrical wall ( 11   a  or  12   a ) and a radial wall ( 11   b  or  12   b ) assembled together to represent a generally L-shaped section. The first sealing plate ( 11 ) is fitted to one of the inner and outer members ( 1  and  2 ) that serves as a rotating member. An elastic member ( 14 ) mixed with a powdered magnetic material is bonded by vulcanization to the radial wall ( 11   b ) of the first sealing plate ( 11 ). A protective cover ( 18 ) made of a non-magnetic material is positioned on one side adjacent an exterior of the multi-pole magnet ( 14 ) with a predetermined air gap left therebetween that the number of revolution can be detected through the protective cover ( 18 ).

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No.10/090,752, filed Mar. 6, 2002 now U.S. Pat. No. 6,692,153, allowed.

This application is based upon and claims the priority of Japaneseapplication nos. 2001-062985 filed Mar. 7, 2001, 2001-062986 filed Mar.7, 2001, 2001-327554 filed Oct. 25, 2001 and 2002-038079 filed Feb. 15,2002, and U.S. patent application Ser. No. 10/090,752, filed Mar. 6,2002, the contents of each being incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention generally relates to a wheel support bearingassembly for an automotive vehicle or the like and, more particularly,to the wheel support bearing assembly integrated with a magnetic encoderfor detection of the number of revolution of a wheel.

2. Description of the Prior Art

As shown in FIG. 23, the wheel support bearing assembly is well known,which includes generally cylindrical inner and outer members 101 and 102positioned one radially inside the other with an annular space definedtherebetween, dual rows of rolling elements 103 interposed between theinner and outer members 101 and 102 and rollingly movably positionedwithin the annular space, an annular sealing device 105 accommodatedwithin and positioned at one of opposite ends of the annular space, andan annular magnetic encoder 106 integrated together with the sealingdevice 105. This known wheel support bearing assembly is disclosed in,for example, the Japanese Laid-open Patent Publication No. 6-281018.

In this known wheel support bearing assembly, the sealing device 105includes generally L-sectioned first and second annular sealing plates107 and 108 press-fitted onto an outer periphery of the inner member 101and into a bore of the outer member 102, respectively, and an annularsealing strip 109 secured to the second annular sealing plate 108. Thefirst sealing plate 107 is generally referred to as a slinger. Theannular magnetic encoder 106 employed therein is in the form of anelastic member (also referred to as a multi-pole magnet) 111 made of avulcanizable elastic material mixed with a powdered magnetic materialand is bonded by vulcanization to the first sealing plate 107. Themulti-pole magnet 111 has a plurality of magnetic N- and S-polesalternately defined therein in a direction circumferentially thereof andis operatively associated with a magnetic sensor 110 disposed inface-to-face relation with the multi-pole magnet 111 to detect thenumber of revolutions of the wheel rotatably supported by the wheelsupport bearing assembly.

With the known wheel support bearing assembly of the structure discussedabove, it has been found that in the event of ingress of foreign mattersuch as, for example, stones or rocks into a working gap delimitedbetween the multi-pole magnet 111 and the magnetic sensor 110, themulti-pole magnet 111 and, hence, the magnetic encoder 106 may beimpaired, resulting in failure to detect the number of revolutions ofthe wheel properly.

SUMMARY OF THE INVENTION

Accordingly, it is a primary object of the present invention to providea wheel support assembly designed to prevent foreign matter from beingcaught in between the multi-pole magnet and the magnetic sensor and, ifnot at all, to render the multi-pole magnet to be little damaged.

In order to accomplish the foregoing object, the present invention inaccordance with a first aspect thereof provides a wheel support bearingassembly which includes an outer member; an inner member positionedinside the outer member to define an annular space therebetween; atleast one row of rolling element accommodated within the annular spaceand operatively interposed between the inner and outer members; asealing device for sealing an open end of the annular space; and aprotective cover made of a non-magnetic material.

The sealing device includes first and second annular sealing platesfitted to different members out of the inner and outer members. Each ofthe first and second sealing plate includes a generally cylindrical walland a radial wall assembled together to represent a generally L-shapedsection, the first and second sealing plates being positioned within theannular space in face-to-face relation with each other. The firstsealing plate is fitted to a rotating member out of the inner and outermembers with the radial wall of the first sealing plate positioned onone side adjacent an exterior of the bearing assembly. An annularmulti-pole magnet having a plurality of different magnetic polesalternating in a direction circumferentially thereof is fitted to theradial wall of the first sealing plate. On the other hand, the secondsealing plate includes a side sealing lip, slidingly engaged with theradial wall of the first sealing plate and opposedly extending radialsealing lips slidingly engaged with the cylindrical wall of the firstsealing plate. The cylindrical wall of the second sealing plate ispositioned adjacent a slight distance from a free edge of the radialwall of the first sealing plate with a slight radial gap definedtherebetween. The protective cover referred to above is disposedexteriorly of the multi-pole magnet and positioned adjacent thereto witha predetermined air gap defined therebetween so that a number ofrevolution can be detected through the protective cover.

The multi-pole magnet referred to above may be in the form of a sinteredmagnet, or may be made of an elastic member, such as a rubber, or aplastics material mixed with a powdered magnetic material.

According to the first aspect of the present invention, since theprotective cover is used and positioned exteriorly of the multi-polemagnet forming a part of the magnetic encoder so that the number ofrevolution can be detected through the protective cover, any possible“biting” of foreign matter in between the magnetic sensor for thedetection of the number of revolutions and the multi-pole magnet can beprevented by the presence of the protective cover. Also, even if theforeign matter is caught in between the protective cover and themagnetic sensor, the foreign matter does not directly contact themulti-pole magnet and, therefore, the multi-pole magnet is hardlydamaged. Also, since the protective cover is positioned adjacent themulti-pole magnet forming the part of the magnetic encoder with thepredetermined air gap intervening therebetween, rotation of themulti-pole magnet will not be disturbed by the protective cover. Yet,since the protective cover is made of the non-magnetic material,detection of the magnetic encoder by the magnetic sensor will not bedisturbed undesirably.

In the first aspect of the present invention, the protective cover maybe fitted to one of the first and second members that serves as astationary member. With this design, the protective cover does notrotate and, since the protective cover and the magnetic sensor, bothheld stationary, confront with each other, the foreign matter canadvantageously be prevented from entering in between the protectivecover and the magnetic sensor during rotation.

Preferably, a slight labyrinth gap is defined between the protectivecover and one of the first and second members that serves as a rotatingmember. The presence of the labyrinth seal is effective to avoid anypossible ingress of dusts into the annular space between the inner andouter members through between the protective cover and the rotatingmember without the rotation of the rotating member being disturbed.

Also, a sealing lip may be provided, which is integrated with a radialedge of the protective cover and held in sliding contact with an endface of one of the inner and outer members that serves as a rotatingmember. The provision of the protective cover with the sealing lip iseffective to avoid any possible ingress of the dusts into the annularspace between the inner and outer members through between the protectivecover and the rotating member.

The protective cover may be fitted to an outer periphery of the outermember. In this case, since the protective cover is mounted on the outerperiphery of the outer member, unlike the case in which the protectivecover is mounted on an inner periphery of the outer member, any possiblespace for disposition of the protective cover at an open end of theannular space between the inner and outer members can be dispensed withand a sufficient sectional height of the sealing device including thefirst and second sealing plate can advantageously be secured.

The protective cover may have a mounting portion, and further comprisinga sealing rubber integrated with the mounting portion of the protectivecover. This design is effective to avoid any possible ingress of dustsinwardly of the annular space between the inner and outer members from amounting region of the protective cover.

According to a second aspect of the present invention, there is provideda wheel support bearing assembly similar to that provided for accordingto the above described first aspect of the present invention, butdiffering therefrom in that in the second aspect of the presentinvention that portion exteriorly of the multi-pole magnet is covered bythe protective cover.

According to the second aspect of the present invention, since thatportion exteriorly of the multi-pole magnet is covered by the protectivecover of the non-magnetic material, any possible biting of the foreignmatter in between the multi-pole magnet and the magnetic sensor can beavoided and, even if it occurs, there is no possibility of themulti-pole magnet being damaged. Since the protective cover is made ofthe non-magnetic material, the presence of the protective cover will notdisturb detection performed by the magnetic sensor. Where the multi-polemagnet is made of an elastic member or a plastics material mixed withthe powdered magnetic material, molding is easy to achieve and it can bemolded to any desired shape such as, for example, forming an engagementportion cooperable with the radial wall of the sealing plate, andfitting to the radial wall can be performed easily. Where the multi-polemagnet is made of the elastic member such as a rubber, it can be bondedby vulcanization to the radial wall. Where the multi-pole magnet is madeof the elastic member, although it appears that the multi-pole magnet issusceptible to damage in contact with the foreign matter since theelastic member is soft and flexible, the use of the protective coverintended to cover the multi-pole magnet is effective in avoiding anypossible damage to the multi-pole magnet. Where the multi-pole magnet isin the form of the sintered magnet, it can provide an excellent magneticforce.

In the second aspect of the present invention, the protective cover maybe fitted to one of the inner and outer members that serves as arotating member.

Considering that the multi-pole magnet is mounted on the rotatingmember, fitting of the protective cover to the rotating member iseffective to allow the protective cover to be disposed in contact withthe multi-pole magnet without constituting any obstacle to rotation. Forthis reason, the presence of the protective cover between the multi-polemagnet and the magnetic sensor does not require the distance between themulti-pole magnet and the magnetic sensor to be increased for therotation tolerance and there is no problem associated with reduction indetection output indicative of the number of revolutions.

Preferably, the protective cover may be of a generally L-sectioned shapeincluding an upright wall, covering the multi-pole magnet, and acylindrical wall fitted to one of the inner and outer members thatserves as a rotating member, said first sealing plate being fitted tothe cylindrical wall of the protective cover.

Where the protective cover is so configured and so shaped as torepresent the generally L-sectioned shape, mere mounting of thecylindrical wall of the protective cover on the rotating member allowsthe protective cover as a whole to be mounted with the upright wallcovering the multi-pole magnet. For this reason, the mounting of theprotective cover can be firmly achieved by means of its cylindrical walland can therefore be achieved easily.

An elastic sealing member may be interposed between the protective coverand one of the inner and outer members that serves as a rotating member.The presence of the elastic member between the protective cover and therotating member is effective to enhance the sealing performance of themounting region therebetween and to avoid any possible ingress of dustsand/or water from this mounting region into the annular space betweenthe inner and outer members.

Preferably, the protective cover has an outer peripheral edge engagedwith an outer peripheral edge of the radial wall of the first sealingplate. When the outer peripheral edge of the protective cover is engagedover the outer peripheral edge of the radial wall of the first sealingplate, the protective cover can easily be fitted to the rotating member.Also, since it is engaged with the upright wall where the multi-polemagnet is fitted, the protective cover can be firmly, but easily fittedso as to cover the multi-pole magnet.

In the practice of the second aspect of the present invention, themulti-pole magnet may have its opposite surfaces bonded respectively tothe protective cover and the radial wall of the first sealing platewhile being sandwiched between the protective cover and the radial wallof the first sealing plate. Where the multi-pole magnet is made of theelastic member such as a rubber, the bonding can be achieved byvulcanization. According to this design, when the multi-pole magnet isto be bonded to the first sealing plate, the protective cover can bebonded at the same time. For this reason, fitting of the protectivecover to the rotating member can be simply and easily achieved.

According to a third aspect of the present invention, there is provideda wheel support bearing assembly which includes an outer member; aninner member positioned inside the outer member to define an annularspace therebetween; at least one row of rolling element accommodatedwithin the annular space and operatively interposed between the innerand outer members; a sealing device for sealing an open end of theannular space; a protective cover of a generally L-shaped section havingan upright wall and a generally cylindrical wall both defined therein;and an annular multi-pole magnet having a plurality of differentmagnetic poles alternating in a direction circumferentially thereof andfitted to the radial wall of the first sealing plate secured to an innerface of the upright wall of the protective cover.

The sealing device includes first and second annular sealing platesfitted to different members out of the inner and outer members, each ofthe first and second sealing plate including a generally cylindricalwall and a radial wall assembled together to represent a generallyL-shaped section, the first and second sealing plates being positionedwithin the annular space in face-to-face relation with each other. Thefirst sealing plate is fitted to a rotating member out of the inner andouter members with the radial wall of the first sealing plate positionedon one side adjacent an exterior of the bearing assembly. The secondsealing plate includes a side sealing lip, slidingly engaged with theradial wall of the first sealing plate and opposedly extending radialsealing lips slidingly engaged with the cylindrical wall of the firstsealing plate, the cylindrical wall of the second sealing plate beingpositioned adjacent a slight distance from a free edge of the radialwall of the first sealing plate with a slight radial gap definedtherebetween. The protective cover is positioned so as to confront theradial wall of the first sealing plate and the cylindrical wall of theprotective cover is mounted on one of the first and second members thatserves as a rotating member and wherein the cylindrical wall of thefirst sealing plate is mounted on the cylindrical wall of the protectivecover.

According to the third aspect of the present invention, since themulti-pole magnet is provided on the inner face of the upright wall ofthe protective cover, the foreign matter possibly entering in the gapbetween the protective cover and the magnetic sensor will be caught inbetween the protective cover and the magnetic sensor and will notdirectly contact the multi-pole magnet. For this reason, there is nopossibility that the multi-pole magnet may be damaged by the foreignmatter so caught in therebetween. Since the protective cover is made ofthe non-magnetic material, the presence of the protective cover will notdisturb detection of the multi-pole magnet. Also, since the multi-polemagnet is carried by the protective cover, the multi-pole magnet can beprovided separate from the sealing plates of the sealing device and,therefore, the sealing device can easily be manufactured.

According to a fourth aspect of the present invention, there is provideda wheel support bearing assembly similar to that provided for accordingto the above described first aspect of the present invention, butdiffering therefrom in that in the fourth aspect of the presentinvention the protective cover is positioned outside the multi-polemagnet to cover an external portion of the multi-pole magnet andincludes an outer peripheral edge portion bent to protrude axiallyinwardly of the annular space between the first and second members, andthe outer peripheral edge portion of the protective cover is crimpedover an outer peripheral edge of the radial wall of the first sealingplate.

According to the fourth aspect of the present invention, since a portionexteriorly of the multi-pole magnet is covered by the protective cover,any possible ingress of the foreign matter in between the multi-polemagnet and magnetic sensor if it occur do not lead to damages to themulti-pole magnet. Since the protective cover is made of thenon-magnetic material, the presence of the protective cover does notdisturb detection performed by the magnetic sensor. Also, since theprotective cover is coupled with the first sealing plate with its outerperipheral edge portion crimped over the outer peripheral edge of theradial wall of the first sealing plate, the mounting is simple and firmand therefore, excellent in mass productivity.

In the present invention, the outer peripheral edge portion of theprotective cover may have a plurality of cutouts defined therein atcorresponding locations circumferentially thereof so as to extendinwardly thereof to thereby leave a corresponding number of pawls eachpositioned between the neighboring cut-outs, said pawls being crimpedover the outer peripheral edge of the radial wall of the first sealingplate. Formation of the pawls by the presence of the cutouts in theouter peripheral edge portion of the protective cover is effective tofacilitate the crimping work with the crimping width for each pawl beingnarrow.

Preferably, the protective cover may have an inner peripheral edgeformed with a reinforcement rib. The provision of the reinforcement ribat the inner peripheral edge of the protective cover is effective toavoid any possible deformation of the inner peripheral edge of theprotective cover during crimping of the outer peripheral edge portionthereof and, therefore, there is no possibility that the bondability ofthe protective cover to the multi-pole magnet may be reduced as a resultof a possible deformation. In general the gap between the multi-polemagnet and the magnetic sensor confronting the multi-pole magnet isadvantageously set to a very small gap in order to increase the magneticcharacteristic by reducing the magnetic gap. For this reason, if thebondability of the protective cover to the multi-pole magnet isinsufficient, interference with the magnetic sensor will occur and thegap cannot be set to a very small size. The problem associated with thisinterference resulting from the insufficient bondability can beeliminated by the presence of the reinforcement rib at the innerperipheral edge of the protective cover.

The protective cover preferably has a plate thickness within the rangeof 0.1 to 1.0 mm, preferably within the range of 0.2 to 1.0 mm, and morepreferably within the range of 0.3 to 1.0 mm. Material for theprotective cover is, for example, a metal sheet.

In order to minimize the magnetic gap between the multi-pole magnet andthe magnetic sensor, the use of the protective cover of a thickness assmall as possible is preferable. However, if the thickness is too small,the protective cover will lack a sufficient strength and the bondabilitybetween the multi-pole magnet and the protective cover will be lost as aresult of deformation taking place during the crimping of the peripheraledge portion of the protective cover. If the thickness of the protectivecover is not greater than 0.1 mm, there is the possibility of theprotective cover being deformed as discussed above, but if it exceeds1.0 mm, the magnetic gap will increase excessively.

The protective cover may be made of non-magnetic stainless steel and mayhave a Vickers hardness of not greater than Hv 200. If the protectivecover is made of stainless steel, it can have a resistance to rustingand have an excellent strength. However, if the hardness exceeds Hv 200,there is the possibility that the protective cover may be deformedduring crimping of the outer peripheral edge portion thereof. Thestainless steel if not hardened exhibits a hardness of Hv 200.

BRIEF DESCRIPTION OF THE DRAWINGS

In any event, the present invention will become more clearly understoodfrom the following description of preferred embodiments thereof, whentaken in conjunction with the accompanying drawings. However, theembodiments and the drawings are given only for the purpose ofillustration and explanation, and are not to be taken as limiting thescope of the present invention in any way whatsoever, which scope is tobe determined by the appended claims. In the accompanying drawings, likereference numerals are used to denote like parts throughout the severalviews, and:

FIG. 1 is a longitudinal sectional view of a wheel support systememploying wheel support bearing assembly according to a first preferredembodiment of the present invention;

FIG. 2 is a fragmentary front elevational view of a multi-pole magnetused in the wheel support bearing assembly of FIG. 1, showing only oneof halves of the multi-pole magnet;

FIG. 3 is a fragmentary longitudinal sectional view, on an enlargedscale, showing an essential portion of the wheel support bearingassembly of FIG. 1;

FIG. 4 is a view similar to FIG. 3, showing a first variation of thewheel support bearing assembly of FIG. 1;

FIG. 5 is a longitudinal sectional view showing a wheel support systememploying a second variation of the wheel support bearing assembly ofFIG. 1;

FIG. 6 is a fragmentary longitudinal sectional view, on an enlargedscale, showing an essential portion of the wheel support bearingassembly of FIG. 5;

FIG. 7 is a view similar to FIG. 6, showing a third variation of thewheel support bearing assembly of FIG. 1;

FIG. 8 is a view similar to FIG. 6, showing a fourth variation of thewheel support bearing assembly of FIG. 1;

FIG. 9 is a longitudinal sectional view of a wheel support systememploying the wheel support bearing assembly according to a secondpreferred embodiment of the present invention;

FIG. 10 is a fragmentary longitudinal sectional view, on an enlargedscale, showing an essential portion of the wheel support bearingassembly shown in FIG. 9;

FIG. 11 is a view similar to FIG. 10, showing a first variation of thewheel support bearing assembly of FIG. 9;

FIG. 12 is a view similar to FIG. 10, showing a second variation of thewheel support bearing assembly of FIG. 9;

FIG. 13 is a view similar to FIG. 10, showing a third variation of thewheel support bearing assembly of FIG. 9;

FIG. 14 is a fragmentary longitudinal sectional view of that essentialportion of the wheel support bearing assembly according to a thirdpreferred embodiment of the present invention;

FIGS. 15A and 15B are fragmentary sectional views, on an enlarged scale,showing different forms of an annular protective cover and a magneticencoder both used in the wheel support bearing assembly, respectively;

FIG. 16 is a fragmentary longitudinal sectional view, showing avariation of the wheel support bearing assembly of FIG. 14;

FIG. 17 is a fragmentary longitudinal sectional view showing a firstvariation of the wheel support bearing assembly of FIG. 16;

FIG. 18 is a fragmentary longitudinal sectional view, on an enlargedscale, showing the details of an annular sealing device together withthe magnetic encoder incorporated therein, both employed in the wheelsupport bearing assembly of FIG. 17;

FIG. 19 is a fragmentary perspective view, showing the annularprotective cover employed in the magnetic encoder shown in FIG. 18;

FIG. 20A is a sectional representation showing the annular protectivecover of the magnetic encoder in a condition having been mounted;

FIG. 20B is a sectional representation showing the annular protectivecover of the magnetic encoder in a condition having not yet beenmounted;

FIG. 20C is a sectional representation showing the annular protectivecover of the magnetic encoder in a condition having been crimped;

FIG. 21 is a sectional representation, showing a modified form of themagnetic encoder;

FIGS. 22 is a sectional representation similar to FIG. 20A, showing amodified form of the annular protective cover of the magnetic encoderemployed in the wheel support bearing assembly of FIG. 17; and

FIG. 23 is a fragmentary longitudinal sectional view of an essentialportion of the prior art wheel support bearing assembly.

DETAILED DESCRIPTION OF THE EMBODIMENTS

Hereinafter, some preferred embodiments of the present invention will bedescribed with reference to the accompanying drawings.

First Embodiment

In the first place, with particular reference to FIGS. 1 to 3 showing afirst preferred embodiment of the present invention, the wheel supportbearing assembly shown therein will be described in the context of thatused for supporting a drive wheel, in which the magnetic encoderconcurrently serve as a slinger.

As shown in FIG. 1, the wheel support bearing assembly includesgenerally cylindrical inner and outer members 1 and 2 one positionedradially inside the other to define an annular bearing space, aplurality of, for example, two, rows of rolling elements 3 interposedbetween the inner and outer members 1 and 2 and rollingly movablypositioned within the annular bearing space, and annular sealing devices5 and 13 accommodated within and positioned adjacent opposite ends ofthe annular space, respectively, to seal the annular bearing space. Itis to be noted that one of the sealing devices, that is, the sealingdevice 5 is provided with a magnetic encoder 20 as will be describedlater.

Each of the inner and outer members 1 and 2 has a raceway 1 a or 2 adefined therein in the form of a generally semicircular sectionedgroove. The inner and outer members 1 and 2 are positioned radiallyinwardly and outwardly of the dual rows of the rolling elements 3 andare rotatable relative to each other through the rolling elements 3 ofthose rows. The inner and outer members 1 and 2 may be bearing inner andouter races, respectively. Depending on the application, the innermember 1 may be a part of a shaft rotatable relative to the outer member2. Also, each of the rolling elements 3 of those rows may be either aball or a roller, but the ball is shown as used therefore throughout thespecification.

The wheel support bearing assembly shown therein is of a type generallyreferred to a dual row rolling bearing and, more particularly, as adouble row angular contact ball bearing assembly. This wheel supportbearing assembly may also be referred to as a third generation bearingassembly wherein the bearing inner race is made up of a barrel hub 6 anda separate inner race 1A mounted externally on one end of the barrel hub6 and wherein inner raceways 1 a and 1 a for the respective rows of therolling elements 3 are defined on an outer peripheral surface of thebarrel hub 6 and that of the separate inner race 1A, respectively.

The barrel hub 6 has one end drivingly coupled with one end (forexample, an outer race) of a constant speed universal joint 7 and, onthe other hand, the opposite end of the barrel hub 6 is formedintegrally with a radially outwardly extending hub flange 6 a to which awheel (not shown) can be secured by means of a plurality of bolts 8. Theopposite end (for example, an inner race) of the constant speeduniversal joint 7 may be drivingly coupled with a drive wheel (notshown). On the other hand, the outer member 2 is in the form of abearing outer race having a radially outwardly extending mounting flange2 b through which the wheel support bearing assembly can be secured to ahousing 10 such as, for example, a knuckle. This outer member 2 has itsinner peripheral surface formed with outer raceways 2 a and 2 a definedin face-to-face relation with the inner raceways 1 a and 1 a on theinner member 1. Each row of the rolling elements 3 are movably retainedby a ring-shaped retainer or cage 4. One end of the annular bearingspace that is delimited between the separate inner race 1A and the outermember 2 is sealed by the previously described sealing device 5positioned adjacent a connection between the wheel support bearingassembly and the constant speed universal joint 7, whereas the oppositeend of the annular bearing space that is delimited between the outermember 2 and the barrel hub 6 is sealed by the separate sealing device13.

FIG. 3 illustrates the encoder-equipped sealing device 5 on an enlargedscale. As best shown therein, this sealing device 5 includes first andsecond annular sealing plates 11 and 12 press-fitted onto an outerperiphery of the inner member 1 and into a bore of the outer member 2,respectively. Each of the first and second sealing plates 11 and 12 hasa generally L-shaped section delimited by a cylindrical wall 11 a or 12a and a radial upright wall 11 b or 12 b lying perpendicular to thecylindrical wall 11 a or 12 a.

The first sealing plate 11 is mounted on one of the inner and outermembers 1 and 2 that serves as a rotating member, for example, the innermember 1 so far shown, and serves as a slinger. With the cylindricalwall 11 a of the first sealing plate 11 press-fitted on the inner member1 for rotation therewith, the radial wall 11 b thereof is, whileextending radially outwardly of the inner member 1, positioned adjacentan opening of the annular space adjacent the constant speed universaljoint 7 (see FIG. 1), and an annular multi-pole magnet 14 is fixed toone of opposite surfaces of the radial wall 11 b remote from the radialwall 12 b of the second sealing plate 12. This multi-pole magnet 14cooperates with the first sealing plate 11 to form a magnetic encoder 20and has a plurality of magnetic poles N and S, as shown in FIG. 2, thatare laid so as to alternate in a direction circumferentially thereof. Asshown in FIG. 2, the magnetic poles of the same polarity S or N arespaced circumferentially equidistantly at intervals of a predeterminedpitch p to depict a pitch circle PCD coaxial with the first annularsealing plate 11. In face-to-face relation with the multi-pole magnet 14of the magnetic encoder 20, a magnetic sensor 15 is positioned as bestshown in FIG. 3 to thereby complete a rotary encoder assembly fordetecting the number of revolutions of the wheel. It is to be noted thatthe magnetic sensor 15 is fixedly carried by an automotive bodystructure.

The multi-pole magnet 14 discussed above may be either a magnet made ofan elastic material such as a rubber or a plastics material mixed with apowdered magnetic material, or a sintered magnet. Where the multi-polemagnet 14 is in the form of a rubber magnet, the multi-pole magnet 14can be bonded by vulcanization to the radial wall 11 b of the firstsealing plate 11. Specific examples of the material for the multi-polemagnet 14 will be discussed in detail later and any of them can beconveniently and equally employed in the practice of the variouspreferred embodiments of the present invention.

The second annular sealing plate 12 has an annular elastic sealing strip16 secured by vulcanization thereto. The elastic sealing strip 16 is ofone-piece construction including a side sealing lip 16 a slidinglyengaged with the radial wall 11 b of the first sealing plate 11, andopposedly extending radial sealing lips 16 b and 16 c slidingly engagedwith the cylindrical wall 11 a of the first sealing plate 11. The secondsealing plate 12 holds the elastic sealing strip 16 at a location wherethe second sealing plate 12 is mounted inside the outer member 2 thatserves as a stationary member. A free end of the cylindrical wall 12 aof the second sealing plate 12 is spaced a slight radial distance from aradially outward edge of the radial wall 11 b of the first sealing plate11 to define therebetween a gap which serves as a labyrinth seal 17.

An annular protective cover 18 made of non-magnetic material is cappedonto that end of the outer member 2 adjacent the constant speeduniversal joint 7 and positioned axially outwardly of the multi-polemagnet 14 and between the multi-pole magnet 14 and the magnetic sensor15 so that an annular air gap G of a predetermined size can be definedbetween the annular protective cover 18 and an outer surface of themulti-pole magnet 14 adjacent the magnetic sensor 15. Because of theintervention of the protective cover 18, the magnetic sensor 15 respondsto alternate passage of the magnetic poles of the multi-pole magnet 14through the protective cover 18 to thereby detect the number ofrevolutions of the wheel.

In any event, the protective cover 18 is a generally L-shaped sectionincluding a ring-shaped wall 18 a and an axially extending cylindricalwall 18 b lying perpendicular to the annular wall 18 a and is secured toone of the inner and outer members 1 and 2 that serves as the stationarymember, that is, the outer member 2 with the cylindrical wall 18 bmounted on the outer periphery of the outer member 2 under interferencefit with the ring-shaped wall 18 a positioned between the multi-polemagnet 14 and the magnetic sensor 15 in the manner described above. Thering-shaped wall 18 a of the protective cover 18 is so shaped and sosized as to extend radially inwardly from the cylindrical wall 18 b to aposition confronting an annular end face of the inner member 1, whichserves as the rotating member, to thereby define a labyrinth gap 19between an inner peripheral edge of the ring-shaped wall 18 a and thatend face of the inner member 1.

In the wheel support bearing assembly so constructed as described abovein accordance with the preferred embodiment of the present invention,since the multi-pole magnet 14 made of the elastic material mixed withthe powdered magnetic material is bonded by vulcanization to the radialwall 11 b of the first sealing plate 11 to provide the magnetic poles Nand S alternating in the circumferential direction thereof, themulti-pole magnet 14 and the first sealing plate 11 altogetherconstitute the magnetic encoder 20 necessary to permit the magneticsensor 15 to detect the number of revolutions of the wheel. Although theprotective cover 18 intervenes between the magnetic encoder 20 and themagnetic sensor 15, since the protective cover 18 is made of anon-magnetic material, magnetic fluxes emanating from the multi-polemagnet 14 towards the magnetic sensor 15 are not disturbed and,therefore, no sensor performance of the magnetic sensor 15 to detect thenumber of revolutions of the wheel will be adversely affected.

With respect to sealing between the inner and outer members 1 and 2,this can be accomplished principally by the sealing lips 16 a to 16 c ofthe sealing strip 16 secured to the second sealing plate 12 that areslidingly engaged with the first sealing plate 11, and the labyrinthseal 17 defined by the free edge of the radial wall 11 b of the firstsealing plate 11 that is spaced the slight distance radially inwardlyfrom the cylindrical wall 12 a of the second sealing plate 12. Also,since the labyrinth gap 19 is defined between the inner member 1 and theprotective cover 18, the presence of the protective cover 18 will notinterfere with rotation of the rotating member, that is, the innermember 1 and any possible ingress of foreign matter into the bearingassembly through between the inner member 1 and the protective cover 18can be effectively avoided to thereby increase the sealability.

With the wheel support bearing assembly of the structure describedabove, since the protective cover 18 made of the non-magnetic materialintervenes between the magnetic sensor 15 and the multi-pole magnet 14forming a part of the magnetic encoder 20, any possible nipping orbiting of foreign matter between the multi-pole magnet 14 and themagnetic sensor 15 can be effectively avoided. Even if the foreignmatter is caught in between the multi-pole magnet 14 and the magneticsensor 15, the foreign matter will not contact the multi-pole magnet 14and the possibility would hardly occur that the multi-pole magnet 14forming a part of the magnetic encoder 20 will be damaged. Specifically,since the magnetic sensor 15, particularly a casing therefor isgenerally made of a material harder than rubber or the like, a problemassociated with a possible damage to the magnetic sensor 15 resultingfrom biting of the foreign matter may be minimal.

Also, since the protective cover 18 is fitted to the outer member 2 thatserves as the stationary member, the protective cover 18 does not rotateand, therefore, there is no possibility that the foreign matter may beentangled in between the protective cover 18 and the magnetic sensor 15which would otherwise occur when the protective cover 18 rotates. Thepresence of the air gap G of a predetermined size between the protectivecover 18 and the magnetic sensor 15 allows the protective cover 18 notto disturb rotation of the multi-pole magnet 14 and, hence, that of theinner member 1 carrying the multi-pole magnet 14. Considering that themagnetic sensor 15 may be brought to a position where it contacts theprotective cover 18, the air gap G between the magnetic sensor 15 andthe multi-pole magnet 14 can be considerably easily adjusted. Inaddition, since the protective cover 18 is mounted externally on theouter member 2 so as to cover a free end face thereof adjacent themagnetic sensor 15, unlike the case in which the protective cover ismounted internally in a bore of the outer member 1, no extra space forreceiving the protective cover 18 is necessary in that end of theannular space between the inner and outer members 1 and 2 and,therefore, a sufficient sectional height of the sealing device 5 formedby the first and second sealing plates 11 and 12 can be advantageouslybe secured.

FIG. 4 illustrates a first variation of the wheel support bearingassembly according to the foregoing embodiment. In this variation shownin FIG. 4, an annular exterior sealing lip 21 is integrally formed withan inner peripheral edge of the annular protective cover 18 so as to beslidingly engaged with an annular end face of the inner member 1 servingas the rotating member. This exterior sealing lip 21 is made of anelastic material such as rubber material similar to or the same as thematerial for the sealing strip 16 including the side sealing lip 16 aand the radial sealing lips 16 b and 16 c and is integrated with theprotective cover 18 by the use of a vulcanizing technique. In order tofacilitate mounting of the exterior sealing lip 21 on the protectivecover 18 in the manner described above, an inner peripheral edge portionof the protective cover 18 is so shaped and so configured as torepresent a stepped tongue separate a distance axially away from theinner member 1. The exterior sealing lip 21 is thus fitted to thestepped tongue so as to extend towards the annular end face of the innermember 1 for sliding engagement therewith. Although in this variationshown in FIG. 4 no labyrinth seal is defined between the innerperipheral edge of the protective cover 18 and the annular end face ofthe inner member 1 such as in the embodiment shown in FIGS. 1 to 3, thesliding engagement between the exterior sealing lip 21 and the annularend face of the inner member 1 serves the purpose of sealing.

Other structural features of the wheel support bearing assemblyemploying this variation than those described above are similar to thoseshown in and described with reference to FIGS. 1 to 3 and, therefore,the details thereof are not reiterated for the sake of brevity.

The use of the exterior sealing lip 21 on the protective cover 18provides a physical contact seal between the inner member 1 and theprotective cover 18 and can, therefore, provide an enhanced sealingperformance, as compared with the labyrinth seal, to avoid any possibleingress of foreign matter such as dusts into the wheel support bearingassembly which would otherwise take place through a gap between theprotective cover and the rotating member, that is, the inner member 1.

FIGS. 5 and 6 illustrate a second variation of the wheel support bearingassembly according to the foregoing embodiment. It is, however, to benoted that the wheel support bearing assembly designed according to thisvariation of FIGS. 5 and 6 is shown as used to rotatably support adriven wheel. Even in this second variation, the magnetic encoder is ofa type concurrently serving as a sealing slinger, wherein a barrel hub36 forming a part of the inner member 1 has a shank 36 a that is notcoupled with any constant speed universal joint such as employed in theforegoing embodiment of FIGS. 1 to 3.

The protective cover 18 shown in FIGS. 5 and 6 is of a shape generallysimilar to the shape of a dish and includes a substantially annular flatrim 18 a, a cylindrical wall 18 b continued from and lying generallyperpendicular to the annular flat rim 18 a, and a cover wall 18 ccontinued radially inwardly from the annular flat rim 18 a and steppedrelative to the annular flat rim 18 a so as to protrude in a directioncounter to the direction in which the cylindrical wall 18 b protrudes.This dish-shaped protective cover 18 is capped onto the outer member 2with the cylindrical wall 18 b press-fitted onto the outer member 2 asis the case with that in the foregoing embodiment, so that the annularflat rim 18 a thereof confronts the elastic member 14 and the cover wall18 c covers an outer end face of the shank 36 a of the inner member 1adjacent the automotive body structure. In this variation shown in FIGS.5 and 6, other structural features of the wheel support bearing assemblyemploying this variation, including the inner and outer members 1 and 2serving as the rotating and stationary members, respectively, than thosedescribed above are similar to those shown in and described withreference to FIGS. 1 to 3 and, therefore, the details thereof are notreiterated for the sake of brevity.

According to the second variation shown in and described with referenceto FIGS. 5 and 6, the protective cover 18 concurrently serves as a lidcovering that end face of the inner member 1 serving as the rotatingmember and, therefore, no extra or dedicated lid for covering the innermember 1 is needed and, hence, the number of component parts requiredcan be reduced correspondingly. In other words, by providing an endcover hitherto employed for covering the end face of the inner memberwith an annular protective element that serves as a protective cover forcovering the multi-pole magnet 14, the end cover can be utilized toconcurrently serve as the protective cover and, therefore, no protectivecover dedicated solely for the multi-pole magnet 14 can be needed. Also,since the protective cover 18 shown in and described with reference toFIGS. 5 and 6 covers not only the open end of the annular space betweenthe inner and outer members 1 and 2, but also that end face of the innermember 1, the sealability can be increased conveniently.

A third variation of the wheel support bearing assembly according to thefirst embodiment is shown in FIG. 7. In this variation, a mountingportion of the protective cover 18, that is, the cylindrical wall 18 bis integrated with an annular sealing rubber sheet 22. Morespecifically, the sealing rubber sheet 22 has a width slightly greaterthan the axial length of the cylindrical wall 18 b so that it canencompass not only an outer peripheral surface of the cylindrical wall18 b, but can also be turned up to cover a free end portion of thecylindrical wall 18 b . Integration of this annular sealing rubber sheet22 with the cylindrical wall 18 b of the protective cover 18 is carriedout by, for example vulcanization. The housing 10 that is connected withthe mounting flange 2 b integral with the outer member 2 is mounted onthe outer member 2 with the sealing rubber sheet 22 intervening betweenthe housing 10 and the cylindrical wall 18 b of the protective cover 18.

The use of the sealing rubber sheet 22 on the protective cover 18 toestablish a tightly seal between the outer member 2 and the housing 10is effective to avoid any possible ingress of dusts into the bearingassembly through a mounting position where the protective cover 18 ismounted, to thereby enhance the sealing performance of the wheel supportbearing assembly.

Other structural features of the wheel support bearing assemblyemploying this variation than those described above are similar to thoseshown in and described with reference to FIG. 6 and, therefore, thedetails thereof are not reiterated for the sake of brevity.

FIG. 8 illustrates a fourth variation of the wheel support bearingassembly according to the first embodiment. The protective cover 18employed in this fourth variation shown in FIG. 8 is substantiallysimilar to that used in the previously described third variation of thewheel support bearing assembly, except that the protective cover 18 isadditionally provided with a radially outwardly extending flange 18 dintegral with and extending radially outwardly from a free end of thecylindrical wall 18 b . The annular sealing rubber sheet 22A is securedby vulcanization to an annular side face of the radially outwardlyextending flange 18 d so that when the wheel support bearing assembly isto be connected with the housing 10 through the mounting flange 2 b, thesealing rubber sheet 22A can be held in tight contact with a surfacearea of the housing 10 that is oriented axially of the wheel supportbearing assembly to thereby establish a tight seal between the outermember 2 and the housing 10.

It is to be noted that the sealing structure in which the annularsealing rubber sheet 22 or 22A such as employed in any one of thevariations shown respectively in FIGS. 7 and 8 is employed to establishthe tight seal between the outer member 2 and the housing 10 can beequally applied even where the wheel support bearing assembly isintended for use in supporting the drive wheel.

Second Embodiment

The wheel support bearing assembly according to a second preferredembodiment of the present invention will now be described with referenceto FIGS. 9 and 10. As is the case with the first embodiment of thepresent invention, the wheel support bearing assembly according to thisembodiment is assumed as used for the support of the drive wheel and isthus similar in structure and function to that according to the firstembodiment, except for the difference residing in that while the wheelsupport bearing assembly shown in FIGS. 1 to 3 employs the hub assemblyof the structure including the barrel hub 6 with one of the inner raceintegrated therewith and the other inner race 1A, the wheel supportbearing assembly reffered to as a first generation and shown in FIGS. 9and 10 employs a three-component hub assembly of a structure including abarrel hub 6 and split-type inner races 1A and 1B. Other structuralfeatures of the wheel support bearing assembly shown in FIGS. 9 and 10than those described above are substantially similar to those employedin the wheel support bearing assembly of the third generation shown inFIGS. 1 to 4.

FIG. 10 particularly illustrates a portion of the wheel support bearingassembly of FIG. 9 on an enlarged scale to show the details of theannular sealing device 5 equipped with the magnetic encoder. Themulti-pole magnet 14 cooperates with the first sealing plate 11 to formthe magnetic encoder 20. The second sealing plate 12 holds the elasticsealing strip 16 at a location where the second sealing plate 12 ismounted inside the outer member 2 that serves as a stationary member. Afree end of the cylindrical wall 12 a of the second sealing plate 12 isspaced a slight radial distance from a radially outward edge of theradial wall 11 b of the first sealing plate 11 to define therebetween agap which serves as a labyrinth seal 17.

The multi-pole magnet 14 is covered by an annular protective cover 18made of non-magnetic material. The non-magnetic material forming theprotective cover 18 may be either a non-magnetic metal or a syntheticresin. This protective cover 18 includes a cylindrical wall 18 a and anupright wall 18 b formed integrally with the cylindrical wall 18 a so asto represent a generally L-shaped section. This protective cover 18 iscarried by the inner member 1 with the cylindrical wall 18 apress-fitted onto the outer periphery of the inner member 1 that servesas the rotating member. In this mounted condition, the upright wall 18 bof the protective cover 18 is held in contact with an outer side face ofthe multi-pole magnet 14 that faces towards the outside of the bearingassembly. It is, however, to be noted that the upright wall 18 b of theprotective cover 18 may be spaced a certain distance from the outer sideface of the multi-pole magnet 14. The upright wall 18 b of theprotective cover 18 has a radial outer edge portion 18 bb bent to extendinwardly of the bearing assembly, that is, to extend into the annularspace between the inner and outer members 1 and 2 towards the uprightwall 12 b of the second sealing plate 12 so as to cover an radial outeredge portion of the multi-pole magnet 14. Accordingly, the labyrinthseal 17 referred to hereinbefore is specifically defined by the radialgap between a back-turned portion 16 d of the elastic member 16, thatholds the cylindrical wall 12 a of the second sealing plate 12, and theradial outer bent edge portion 18 bb of the protective cover 18.

It is to be noted that the radial outer bent edge portion 18 bb of theprotective cover 18 may be engaged with an radially outer edge of theradial wall 11 b of the first sealing plate 11. Also, as shown in, forexample, FIG. 11 as a first variation, the multi-pole magnet 14 may besealed within a closed chamber defined the first sealing plate 11 andthe protective cover 18. This sealed structure with the multi-polemagnet 14 enclosed within the closed chamber can be particularlyadvantageously employed where the multi-pole magnet 14 employed is inthe form of a sintered magnet.

The first sealing plate 11 is secured to the inner member 1 through theprotective cover 18 with the cylindrical wall 11 a thereof press-fittedonto the outer periphery of the cylindrical wall 18 a of the protectivecover 18.

In the wheel support bearing assembly of the structure described above,it is to be noted that instead of the multi-pole magnet 14 being fittedto the radial wall 11 b of the first sealing plate 11, it may be fittedto one of opposite surfaces of the upright wall 18 b of the protectivecover 18 facing the annular space between the inner and outer members 1and 2. Even in this case, where the multi-pole magnet 14 is in the formof a rubber magnet, the multi-pole magnet 14 can be secured byvulcanization to the upright wall 18 b of the protective cover 18.

Also, in this wheel support bearing assembly, since the portionlaterally outside the multi-pole magnet 14 is covered by the protectivecover 18 of the non-magnetic material, even though the foreign matter iscaught in between the multi-pole magnet 14 and the magnetic sensor 15,the foreign matter will not directly contact the multi-pole magnet 14and, therefore, the multi-pole magnet 14 can be advantageously beprotected from being damaged.

Since the protective cover 18 is fitted to the inner member 11 servingas the rotating member, there is no need to provide a gap between theprotective cover 18 and the multi-pole magnet 14 for permitting arelative rotation. Also, even though the protective cover 18 intervenesbetween the multi-pole magnet 14 and the magnetic sensor 15, there is noneed to increase the distance between the multi-pole magnet 14 and themagnetic sensor 15 for accommodating a tolerance for relative rotation,and there is no possibility that the detection output indicative of thenumber of revolutions detected will be lowered.

Since the annular protective cover 18 represents a generally L-shapedsection and includes the upright wall 18 b, used to cover the multi-polemagnet 14, and the cylindrical wall 18 a adapted to be mounted underinterference fit on the inner member 1 serving as the rotating member,the first sealing plate 11 and the protective cover 18 can be simply,easily and robustly mounted on the inner member 1, serving as therotating member, within the limited annular space between the inner andouter members 1 and 2.

FIG. 12 illustrates a second variation of the wheel support bearingassembly according to the second embodiment of the present invention. Inthis variation shown therein, the first sealing plate 11 is fitteddirectly to the inner member 1 serving as the rotating member with thecylindrical wall 11 a of the first sealing plate 11 press-fitted ontothe outer periphery of the inner member 1. A junction between thecylindrical wall 11 a and the radial wall 11 b of the first sealingplate 11 is so shaped and so configured as to provide a double tongue 11aa that protrudes a distance axially outwardly of the annular spacebetween the first and second members 1 and 2. Specifically, an endportion of the cylindrical wall 11 a of the first sealing plate 11adjacent the radial wall 11 b thereof is radially outwardly enlarged todefine a radial gap between that end portion of the cylindrical wall 1and the outer peripheral surface of the inner member 1 and, on the otherhand, a radially inner edge portion of the radial wall 11 b of the firstsealing plate 11 adjacent the cylindrical wall 11 a thereof is bent toextend axially outwardly of the annular space between the inner andouter members 1 and 2 so as to overlap that end portion of thecylindrical wall 11 a to thereby define the double tongue 11 aa asshown. As a matter of course, the radially inner edge portion of theradial wall 11 b that is bent in the manner as described is integrallycontinued to that end portion of the cylindrical wall 11 a.

The protective cover 18 is fitted to the inner member 1 through thefirst sealing plate 11 with the cylindrical wall 18 a thereofpress-fitted onto the inner periphery of the double tongue 11 aa of thecylindrical wall 11 a of the first sealing plate 11 so as to besandwiched between the double tongue 11 aa and the inner member 1. Aninner peripheral surface of the cylindrical wall 18 a of the protectivecover 18 is integrally lined by vulcanization with the annular sealinglip 21 made of an elastic material so as to establish a seal between thecylindrical wall 18 a of the protective cover 18 and the inner member 1.

Other structural features of the wheel support bearing assemblyaccording to this variation than those described above is similar tothose shown in and described with reference to FIG. 2 and FIGS. 9 and 10and, therefore, the details thereof are not reiterated for the sake ofbrevity.

According to the variation shown in FIG. 12, since the first sealingplate 11 is directly fitted to the inner member 1 and the protectivecover 18 is fitted to the first sealing plate 11, the first sealingplate 11 can advantageously be firmly fixed to the inner member 1 ascompared with a double mounting technique shown in FIG. 11. Theprotective cover 18 if assembled together with the first sealing plate11 in the manner described above prior to assemblage of the wheelsupport bearing assembly, can be treated as a single integer includingthe first seal plate 11 and the protective cover 18.

Also, since the sealing lip 21 made of the elastic material isinterposed in a mounting region where the protective cover 18 is mountedon the inner member 1 serving as the rotating member, it is possible toavoid any possible ingress of water and/or dusts into the wheel supportbearing assembly through the mounting region where the protective cover18 is mounted on the inner member 1. The mounting region between theinner member 1 and the first sealing plate 11 is established as aninterference fit and, therefore, provides a tight seal, but the presenceof the sealing lip 21 provided on the protective cover 18 is effectiveto increase the sealability.

A third variation of the second embodiment of the wheel support bearingassembly is shown in FIG. 13. In the third variation, the multi-polemagnet 14 is sandwiched between the radial wall 11 b of the firstsealing plate 11 and the protective cover 18 while being bonded at itsopposite surfaces to the first sealing plate 11 and the protective cover18, respectively. Where the multi-pole magnet 14 is in the form of therubber magnet, the opposite surfaces of the multi-pole magnet 14 may bebonded by vulcanization to the radial wall 11 b of the first sealingplate 11 and the protective cover 18. In this way, the first sealingplate 11, the multi-pole magnet 14 and the protective cover 18 areintegrated together. It is, however, to be noted that the protectivecover 18 may be bonded separately to the multi-pole magnet 14.Accordingly, the protective cover 18 can be fitted to the inner member 1through the multi-pole magnet 14 and the first sealing plate 11.

The radial outer edge portion 18 bb of the protective cover 18 employedin this variation merely represents a cylindrical shape, extendingaxially inwardly of the annular space between the inner and outermembers 1 and 2. A radial inner edge portion 18 bc of the protectivecover 18 also extends axially inwardly of the annular space between thefirst and second members 1 and 2. The labyrinth gap 19 referred to aboveis defined between the inner edge portion 18 bc of the protective cover18 and the outer peripheral surface of the inner member 1. It is to benoted that in this variation the protective cover 18 is not engaged withthe first sealing plate 11. Other structural features of the wheelsupport bearing assembly according to the variation shown in FIG. 13than those described above are similar to those shown in and describedwith reference to FIG. 12 and, therefore, the details thereof are notreiterated for the sake of brevity.

According to the third variation shown in FIG. 13, when the multi-polemagnet 14 is to be bonded to the first sealing plate 11, the protectivecover 18 can be simultaneously bonded to the multi-pole magnet 14. Forthis reason, mounting of the protective cover 18 on the inner member 1serving as the rotating member can advantageously easily beaccomplished.

Third Embodiment

The wheel support bearing assembly according to a third preferredembodiment of the present invention will now be described with referenceto FIG. 14. The wheel support bearing assembly according to this thirdembodiment is featured in that the protective cover 18 is fitted to theinner member 11 and that the multi-pole magnet 14 of the magneticencoder 20 is secured to an axially inner surface of the upright wall 18b of the protective cover 18 by means of a bonding technique. Where themulti-pole magnet 14 is in the form of the rubber magnet, it may besecured by vulcanization to the upright wall 18 b of the protectivecover 18. A gap may or may not be formed between the radial wall 11 b ofthe first sealing plate 11 and the multi-pole magnet 14. In such case,the multi-pole magnet 14 and the protective cover 18 altogether form themagnetic encoder 20. It is to be noted that in the embodiment shown inFIG. 14, the radial outer edge portion of the upright wall 18 b of theprotective cover 18 does not cover the radial outer edge portion of theradial wall 11 b of the first sealing plate 11 and that of themulti-pole magnet 14. Other structural features of the wheel supportbearing assembly according to the embodiment shown in FIG. 14 than thosedescribed above are similar to those shown in and described withreference to FIGS. 10 and 11 and, therefore, the details thereof are notreiterated for the sake of brevity.

According to the third embodiment, the multi-pole magnet 14 forming apart of the magnetic encoder 20 is secured to the upright wall 18 b ofthe protective cover 18 and, accordingly, if foreign matter were to becaught in a gap with the magnetic sensor 15, it will be caught inbetween the upright wall 18 b of the protective cover 18 and themagnetic sensor 15 and will not directly contact the multi-pole magnet14. Accordingly, the multi-pole magnet 14 is not damaged by the foreignmatter so caught. Since the protective cover 18 is made of thenon-magnetic material, the intervention of the protective cover 18 willno longer disturb the detecting operation of the magnetic sensor 15.Also, since the multi-pole magnet 14 is carried by the protective cover18, the magnetic encoder can be provided for separately from the firstand second sealing plates 11 and 12 of the sealing device 5 and,therefore, the sealing device 5 can easily be assembled. It is to benoted that although in the foregoing description a predetermined air gapis provided between the multi-pole magnet 14 and the radial wall 11 b ofthe first sealing plate 11, such air gap is not always necessary and themulti-pole magnet 14 and the radial wall 11 b of the first sealing plate11 may be held in contact with each other.

Where the multi-pole magnet 14 is in the form of the sintered magnet,and if it is a ferrite magnet, there is no problem associated withrusting of the magnet since ferrite is an iron oxide, but if themulti-pole magnet 14 is a rare earth magnet containing a neodymiumsystem or a samarium system, a rust proofing is necessary.

For rust proofing, as shown in, for example, 15A, the magnetic encoder20 including the multi-pole magnet 14 may be covered in its entirety byan anticorrosive layer 30, or as shown in FIG. 15B, only the multi-polemagnet 14 may be covered in its entirety by an anticorrosive layer 30.Where the multi-pole magnet 14 is secured to the first sealing plate 11,or the protective cover 18 as shown in FIG. 14, such a rust proofingtechnique can be equally applied. The anticorrosive layer 30 may be aplated layer or coating, or any other lining layer. A metal plated layermay be any of, for example, a zinc plating, nickel plating or azinc-nickel plating. Where the anticorrosive layer 30 is employed in theform of the metal plated layer, the possibility can advantageously beavoided which the firmness at the mounting region of the first sealingplate 11 or the protective cover 18 may be reduced which would otherwiseresult from an elastic deformation of the anticorrosive layer 30. Forthis reason, the use of the metal plated layer is preferred. Also, wherezinc or nickel is plated, the metal plated layer having a high rustproof can be obtained inexpensively.

Other than it, in place of the anticorrosive layer 30 for rust proofing,the multi-pole magnet 14 in the form of the sintered magnet can besealed within the space defined by the first sealing plate 11 and theprotective cover 18 as shown in and described with reference to, forexample, FIG. 11 in conjunction with the variation of the firstembodiment of FIG. 9.

Fourth Embodiment

The wheel support bearing assembly according to a fourth preferredembodiment of the present invention will hereinafter described withreference to FIGS. 16 to 22.

In FIG. 16, the first sealing plate 11 is fitted directly to the innermember 1 serving as the rotating member, with the cylindrical wall 11 aof the first sealing plate 11 press-fitted onto the outer periphery ofthe inner member 1. The multi-pole magnet 14 is secured to the radialwall 11 b of the first sealing plate 11. The protective cover 18 is amember used to cover an axially outer portion of the multi-pole magnet14 for protection purpose and is in the form of the non-magnetic plate.Material for the protective cover 10 may be a non-magnetic metal suchas, for example, non-magnetic stainless steel. The protective cover 18is fitted to the inner member 1 through the first sealing plate 11 withradial outer bent edge portion 18 bb of the protective cover 18 thereofengaged with the radial outer edge of the radial wall 11 b of the firstsealing plate 11. More specifically, the radial outer bent edge portion18 bb of the protective cover 18 is crimped over the radial outer edgeof the radial wall 11 b of the first sealing plate 11 over the entireperiphery of the radial outer bent edge portion 18 bb of the protectivecover 18. Alternatively, the radial outer bent edge portion 18 bb of theprotective cover 18 may be formed with a plurality of circumferentiallyspaced pawls which are subsequently crimped to engage the radial outeredge of the radial wall 11 b of the first sealing plate 11. In anyevent, the protective cover 18 when so engaged with the first sealingplate 11 in the manner discussed above is held in tight contact with theaxially outer surface of the multi-pole magnet 14.

The protective cover 18 employed in this variation has no cylindricalwall such as identified by 18 a in connection with the previouslydescribed embodiment including its variations and, however, thelabyrinth gap 19 is defined between the radial inner edge of the uprightwall 18 b of the protective cover 18 and the outer peripheral surface ofthe inner member 1. The radial inner edge of the upright wall 18 b ofthe protective cover 18 b may however, be held in contact with the outerperipheral surface of the inner member 1.

According to the variation shown in FIG. 16, since the outer peripheraledge portion of the protective cover 18 is crimped over the outerperipheral edge portion of the radial wall 11 b of the first sealingplate 11, the protective cover 18 can easily be mounted on the innermember 1 serving as the rotating member through the first sealing plate11.

FIG. 17 illustrates a first variation of the wheel support bearingassembly according to the fourth embodiment of the present invention.This protective cover 18 includes the upright wall 18 b held in tightcontact with the outer surface of the multi-pole magnet 14, a radialouter peripheral edge portion of said upright wall 18 b being bentaxially inwardly of the annular space between the first and secondmembers 1 and 2 to define a peripheral bent edge portion 18 bb that iscrimped over the outer peripheral edge of the radial wall 11 b of thefirst sealing plate 11. By this crimping of the peripheral bent edgeportion 18 bb, the protective cover 18 is secured to the first sealingplate 11 while being held in contact with the outer surface of themulti-pole magnet 14. Where the multi-pole magnet 14 has a peripheralcover-up portion 14 a overlaying the outer peripheral edge of the radialwall 11 b of the first sealing plate 11, the peripheral bent edgeportion 18 bb of the protective cover 18 is crimped over the outerperipheral edge of the radial wall 11 b of the first sealing plate 11with the peripheral cover-up portion 14 a intervening therebetween.

The peripheral bent edge portion 18 bb of the protective cover 18represents a cylindrical shape as shown in FIG. 19 before it is bent tocrimp over the outer peripheral edge of the radial wall 11 b and isformed with a plurality of circumferentially spaced axial cut-outs 22 todefine a corresponding number of pawls 23 one positioned between theneighboring axial cutouts 22. Crimping of the peripheral bent edgeportion 18 bb is carried out by bending those pawls 23 radially inwardlyto overlay the outer peripheral edge of the radial wall 11 b . Each ofthe axial cutouts 22 extends a predetermined distance axially that issmaller than the width of the peripheral bent edge portion 18 bb so thatwhen the pawls 23 are bent to crimp over the outer peripheral edge ofthe upright wall 11 b an annular root portion of the peripheral bentedge portion 18 bb where no axial cutouts 23 are formed and adjacent theupright wall 18 b can remain a cylindrical shape while permitting onlythe pawls 23 to extend slantwise after having been crimped. The pawls 23so bent to extend slantwise terminate at a location radially inwardly ofthe radial wall 11 b of the first sealing plate 11.

Specifically, FIG. 20C illustrates the protective cover 18 before theouter peripheral bent edge portion 18 bb is crimped; FIG. 20Billustrates the first sealing plate 11 having the radial wall 11 b withthe multi-pole magnet 14 mounted thereon; and FIG. 20A illustrates theprotective cover 18 having been fitted to the assembly of the firstsealing plate 11 and the multi-pole magnet 14 with the pawls 23 crimpedto interlock the protective cover 18 with the assembly.

It is to be noted that each of the cut-outs 22 may be either a straightslit as shown in FIG. 19 having been delimited by parallel side edges, agroove of a configuration in which the width thereof is greater than theaxial depth, or a line cut, i.e., a narrow slit. The depth of eachcut-outs 22 may be equal to the entire width of the outer peripheralbent edge portion 18 bb, i.e., each cut-out 22 may extend a distancesufficient to reach a junction between the outer peripheral bent edgeportion 18 bb and the upright wall 18 b of the protective cover 18, butthat annular root portion of the peripheral bent edge portion 18 bbwhere no axial cut-outs 22 are formed and adjacent the upright wall 18 bpreferably has a width sufficient to accommodate the thickness of themulti-pole magnet 14 as shown in FIG. 20A.

The inner peripheral edge of the protective cover 18 is formed with areinforcement rib 24 that preferably extends axially inwardly of theannular space between the first and second members 1 and 2. In theillustrated embodiment, the reinforcement rib 24 has a generally arcuatesectional shape, bent to protrude axially inwardly of the annular spaceand has a width, indicated by d, corresponding to a fraction of thethickness of the multi-pole magnet 14. This reinforcement rib 24 ispositioned radially inwardly of an inner peripheral face of themulti-pole magnet 14.

It is to be noted that the width d of the reinforcement rib 24, asmeasured in a direction axially of the annular space between the firstand second members 1 and 2, may be of a value generally sufficient tocover the thickness of the multi-pole magnet 14. Also, the reinforcementrib 24, instead of representing the arcuate sectional shape, mayrepresent a protruding shape similar to the shape of a countersunk ringas shown in, for example, FIG. 22.

The protective cover 18 is of the structure wherein the outer peripheralbent edge portion 18 bb extending from an outer peripheral edge of theupright wall 18 b thereof is crimped over the first sealing plate 11 andaccordingly, mounting is simple and firm and it is excellent in massproductivity. Since the peripheral bent edge portion 18 bb are partlydivided into the pawls 23 by the presence of the cut-outs 22, a crimpingwork can be easily performed since a continued crimping width is narrow.Also, since the protective cover 18 is provided with the reinforcementrib 24 at the inner peripheral edge thereof, any possible deformation ofan inner peripheral portion of the protective cover 18 can be avoidedwhen the peripheral bent edge portion 18 bb is crimped thereover and,hence, any possible impairment of the bondability of the protectivecover 18 to the surface of the multi-pole magnet 14 can be avoided whichwould otherwise occur upon deformation of the protective cover 18. Thegap between the multi-pole magnet 14 and the magnetic sensor 15 facingthe multi-pole magnet 14 can have a very small size enough to minimizethe magnetic gap to increase the sensitivity. For this reason, if thebondability of the protective cover 18 to the multi-pole magnet 14 isinsufficient, interference with the magnetic sensor 15 would eventuallyoccur and the above described gap cannot be set to a very small size.The risk of the interference caused by the insufficient bondabilityresulting from the crimping work can be avoided by the provision of thereinforcement rib 24 integral with the inner peripheral edge of theprotective cover 18.

Material for and dimensions of the protective cover 18 will now bedetailed. The material for the protective cover 18 is of a kindnon-magnetic and capable of being crimped and may be selected from thegroup consisting of a non-magnetic stainless steel, aluminum allow andcopper alloy. Where the stainless steel is chosen, the protective cover18 will hardly rust and exhibit a sufficient strength and, accordingly,the non-magnetic stainless steel appears to be a preferred material forthe protective cover 18 in terms of rust proof.

The protective cover 18 has a thickness preferably within the range of0.1 to 1.0 mm. Although the upper limit of the thickness of theprotective cover 18 may be any value depending on conditions set for thecrimping force, the magnetic gap will enlarge and the magneticcharacteristic will be adversely affected if the protective cover 18 hastoo great a thickness. Accordingly, the upper limit of the thickness ofthe protective cover 18 is preferably 1.0 mm or less. On the other hand,although in terms of the magnetic gap the thickness of the protectivecover 18 is preferably as small as possible, but if it is smaller than0.1 mm, machining would be difficult to achieve and it may occur that asa result of deformation during the crimping work no sufficientbondability with the multi-pole magnet 14 will be obtained. For thisreason, the lower limit of the thickness of the protective cover 18 is0.1 mm, preferably 0.2 mm and more preferably 0.3 mm.

The protective cover 18 has a Vickers hardness Hv of not greater than200. If the hardness exceeds Hv 200, there is a possibility that theprotective cover 18 may deform during the crimping of the peripheralbent edge portion 18 bb . In the case of the stainless steel identifiedby SUS 304 according to the Japanese Industrial Standards (JIS), theVickers hardness thereof is not greater than 200. Where the stainlesssteel is employed, and if no hardening treatment is performed, theprotective cover 18 will exhibit a Vickers hardness Hv of 200.

The peripheral bent edge portion 18 bb of the protective cover 18 hasthe axial width B (see FIG. 20A) which is about, for example, 2.45mm±0.5 mm.

Examples of materials for the multi-pole magnet 14 employed in thepractice of any of the first to fourth preferred embodiment of thepresent invention will now be discussed.

Where the multi-pole magnet 14 is made of the elastic member mixed withthe powered magnetic material, a rubber material can be employed for theelastic member. In such case, the resultant multi-pole magnet 14 will bea rubber magnet. For the powdered magnetic material, ferrite may beemployed.

Where the multi-pole magnet 14 is made of a plastics material mixed withthe powdered magnetic material, the resultant multi-pole magnet 14 is amagnet molded by mixing in a plastics material with the powderedmagnetic material such as, for example, a powder of rare earth magnetsor a powder of ferrite magnet. The plastics magnet exhibits a highprecision as molded and can easily molded to any desired complicatedshape such as a thin-walled product.

Where the multi-pole magnet 14 is in the form of the sintered magnet, amagnetic powder obtained by pulverizing a raw material alloy ispress-molded by the use of a press with particles thereof oriented in apredetermined direction in a magnetic field, followed by magnetizationafter it has been sintered. The sintered magnet is advantageous in thatit can provide a high magnetic force. For the powdered magneticmaterial, a ferrite magnet or a rare earth magnet of a neodymium systemor a samarium system may be employed. The sintered magnet providing themulti-pole magnet 14 may not be always of a kind in which only thepowdered magnetic material is sintered, but may be of a kind in which amixture of the powdered magnetic material with any other material issintered.

Although the present invention has been fully described in connectionwith the preferred embodiments thereof with reference to theaccompanying drawings which are used only for the purpose ofillustration, those skilled in the art will readily conceive numerouschanges and modifications within the framework of obviousness upon thereading of the specification herein presented of the present invention.By way of example, in the foregoing description, the various embodimentsof the present invention including the various variations thereof havebeen described as applied to the wheel support bearing assembly of thethird or first generation, the present invention can be equally appliedto the wheel support bearing assembly of a second generation, or of afourth generation in which the constant speed universal joint isintegrated.

Accordingly, such changes and modifications are, unless they depart fromthe scope of the present invention as delivered from the claims annexedhereto, to be construed as included therein.

1. A wheel support bearing assembly comprising: an outer member; aninner member positioned inside the outer member to define an annularspace therebetween; at least one row of rolling element accommodatedwithin the annular space and operatively interposed between the innerand outer members; a sealing device for sealing an open end of theannular space; a protective cover of a generally L-shaped section havingan upright wall and a generally cylindrical wall both defined therein;and an annular multi-pole magnet having a plurality of differentmagnetic poles alternating in a direction circumferentially thereof andfitted to the radial wall of the first sealing plate, said multi-polemagnet being secured to an inner face of the upright wall of theprotective cover; wherein said sealing device comprises first and secondannular sealing plates fitted to different members out of the inner andouter members, each of the first and second sealing plate including agenerally cylindrical wall and a radial wall assembled together torepresent a generally L-shaped section, the first and second sealingplates being positioned within the annular space in face-to-facerelation with each other, the first sealing plate being fitted to arotating member out of the inner and outer members with the radial wallof the first sealing plate positioned on one side adjacent an exteriorof the bearing assembly; and the second sealing plate including a sidesealing lip, slidingly engaged with the radial wall of the first sealingplate and opposedly extending radial sealing lips slidingly engaged withthe cylindrical wall of the first sealing plate, the cylindrical wall ofthe second sealing plate being positioned adjacent a slight distancefrom a free edge of the radial wall of the first sealing plate with aslight radial gap defined therebetween; wherein the protective cover ispositioned so as to confront the upright wall of the first sealing plateand said cylindrical wall of the protective cover is mounted on one ofthe first and second members that serves as a rotating member; andwherein the cylindrical wall of the first sealing plate is mounted onthe cylindrical wall of the protective cover.